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Medical AI / Threshold calibration

A stable threshold.
A useful operating point?

Testing how positive-case availability shapes local threshold reproducibility in breast ultrasound and chest radiography.

Breast panel size
250 patients
Controlled positive counts
25 / 50 / 100
Panels per design
1,000

The question.

A service needs an operating threshold, not only a model score. When local positive cases are scarce, how much does their number affect the reproducibility of that threshold—and does greater stability translate into a useful sensitivity and alert burden?

Hold the model fixed.
Vary the local evidence.

The study held breast-ultrasound and chest-radiograph scorers fixed. A controlled breast-ultrasound experiment compared panels of 250 patients containing 25, 50 or 100 positive cases.

Thresholds targeting 95% empirical sensitivity were evaluated on fixed held-out cohorts across 1,000 panels per design. Sampling with and without replacement separated positive-count effects from finite-pool sampling effects. Pneumothorax experiments compared natural sampling with positive-case enrichment.

Study design at a glance

  1. 01

    Fix the scorer

    Breast ultrasound and chest radiography

  2. 02

    Sample locally

    Control positive cases and panel size

  3. 03

    Choose a cutoff

    Target 95% empirical sensitivity

  4. 04

    Evaluate

    Held-out stability, sensitivity and alerts

Study findings

More positive cases.
Less threshold variation.

Two settings show why the composition of a calibration sample matters.

25 positive cases16.37 pp
50 positive cases12.87 pp
100 positive cases8.77 pp

Width of the 95% resampling range for held-out sensitivity. Lower values indicate more reproducible sensitivity.

Breast panels contain 250 patients, sampled without replacement for these results. With replacement, increasing positives from 25 to 100 narrowed the width from 15.79 to 12.28 percentage points.

Stability is one part
of the decision.

Across six chest-radiograph models, attainment of the 95% sensitivity target in an external cohort ranged from 20.1% to 99.5%. A reproducible threshold did not guarantee that its target would transfer.

In the breast-ultrasound evaluation, the full-calibration cutoff detected 168 of 171 malignancies while flagging 287 of 361 benign lesions. Sensitivity and the resulting flagging workload must be read together.

Manuscript

Under review

Local Threshold Calibration for Imaging AI with Limited Positive Cases

Zheyuan Zhang, MSc · Sole author · PhyZio, Oxford, UK

Journal of Imaging Informatics in MedicineSubmitted 18 October 2026

Study conception, methodology, analysis and manuscript preparation.

Manuscript under review. Status updated 29 October 2026.

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